AUTOBOX10 automatic case erector – 10-15 cases/min

Opis

AUTOBOX10 automatic case erector

AUTOBOX10 automatic case erector is an advanced automatic case erector machine designed to streamline and automate the carton forming process in industrial packaging operations. It serves a critical role in modern production lines by accurately erecting cartons for packing, which enhances operational efficiency and minimizes manual labor requirements. This machine is engineered for industrial enterprises that require consistent, high-speed carton erection with minimal human intervention.

This automatic case erector features a robust servo-driven mechanism combined with pneumatic components to ensure precise carton handling and forming. The unit’s dimensions measure approximately 2020mm in length, 2080mm in width, and 1396mm in height, and it weighs about 600 kilograms. AUTOBOX10 supports carton sizes ranging from 200mm to 500mm in length, 200mm to 400mm in width, and 150mm to 350mm in height, with combined length plus width not exceeding 900mm and half the width plus height under 550mm. The machine operates at a speed of 10 to 15 cartons per minute, ensuring an optimal balance of throughput and accuracy. It employs either 50mm or 60mm tape width for carton sealing, with an optional 75mm tape available upon request. The table height is standardized at 650mm to align efficiently with most conveyor systems.

Engineered for reliability and precision, AUTOBOX10’s user interface incorporates a touchscreen control panel enabling streamlined automation workflows, including servo position teaching and carton specification setting. This feature facilitates quick changeovers and custom carton handling programs, suiting diverse packaging requirements. The automated resetting and servo return-to-zero functions ensure system precision before each operational cycle begins, preventing errors and reducing downtime.

Overall, AUTOBOX10 automatic case erector is designed to serve enterprises aiming for improved packaging accuracy, speed, and safety. The integration of advanced servo technology and pneumatic controls enables it to form cartons with consistent square or rectangular shapes, reducing product damage and enhancing package quality.

AUTOBOX10 automatic case erector video

Specifications of AUTOBOX10 automatic case erector

Features and Benefits of AUTOBOX10 automatic case erector

• SERVO motor-driven carton forming mechanism provides precise control over carton opening, enabling accurate and consistent erection of square or rectangular cartons.

• Pneumatic adjustments ensure smooth carton feeding, sealing, and ejection without deformation or damage.

• Integrated touchscreen control panel supports straightforward operation with automatic and manual modes, facilitating ease of use for operators and technicians.

• Servo position teaching function and carton specification setting enable fast adjustments for various carton sizes, supporting a wide range of packaging requirements and reducing changeover times.

• Pressure regulating solenoid valves and adjustable cylinder inlet/outlet air pressure enhance control of carton molding force and speed for processing stability with different carton material thicknesses.

• Automatic power cutoff protocols during servicing and emergency stops improve operator safety in case of entrapment.

• Compact machine dimensions and modular design allow easy integration into existing packaging lines.

• Overall, these features improve packaging accuracy, reduce material wastage, lower labor costs, and contribute to safer working environments, making AUTOBOX10 a valuable solution for medium to large-scale packaging operations.

ROI and Process Efficiency of AUTOBOX10 automatic case erector

AUTOBOX10 automatic case erector significantly contributes to the return on investment for industrial packaging operations by reducing manual labor costs and increasing packaging speed and consistency. The machine’s automatic carton erecting process minimizes human error, resulting in fewer damaged cartons and reduced material waste. By producing up to 15 cartons per minute, AUTOBOX10 accelerates throughput rates on packaging lines, enabling businesses to meet higher production targets.

Moreover, the precise servo-driven mechanism ensures repeatable and accurate carton forming, which diminishes downtime caused by misaligned or improperly formed cartons. This consistent operation leads to better synchronization with upstream and downstream processes, optimizing whole-line efficiency. Enterprises benefit from reduced training requirements due to the user-friendly touchscreen interface and simplified operational setups.

The automated control of carton size calibration and servo position teaching reduces changeover time between different carton sizes, further enhancing operational flexibility and productivity. Equipment downtime for maintenance and adjustments is minimized due to the integrated monitoring and pressure regulation systems. Thus, AUTOBOX10 enables faster payback through operational cost savings, improved quality, and elevated packaging output.

How to Use AUTOBOX10 automatic case erector

1. Connect the AUTOBOX10 machine to a stable power supply and compressed air source.

2. Ensure the power supply is switched off before performing any machine adjustments to maintain safety.

3. Begin operation by performing the automatic servo return-to-zero function to reset the system to its origin positions, preventing startup errors.

4. Select the carton size number according to the cartons to be processed; the system can store up to ten carton size specifications.

5. Use the touchscreen interface to teach the servo positions for the conveying center point and carton pickup point for precise suction cup alignment.

6. Switch the machine to automatic mode on the touchscreen to initiate the full cycle: picking an unformed carton, folding front and rear flaps, folding side flaps, pushing the carton onto the conveyor, and resetting for the next cycle.

7. Utilize manual debugging modes for step-by-step operation during troubleshooting or operator training.

8. Monitor the unpacked carton count displayed on the screen and reset it as needed for continuous production without interruption.

9. Observe all safety precautions consistently; mechanical or pneumatic adjustments must be performed by qualified personnel only.

10. Regularly calibrate suction cups, molding positioning rods, and carton guides to ensure optimal machine performance and consistent carton handling.

Applications and Competitive Advantages of AUTOBOX10 automatic case erector

AUTOBOX10 automatic case erector is designed for diverse industrial sectors requiring automated carton erecting solutions, including food and beverage, pharmaceuticals, electronics, consumer goods, and agricultural packaging. Enterprises seeking to optimize packaging line speeds and improve packaging uniformity will find this equipment suitable for mid-to-high volume operations.

Compared to competitors, AUTOBOX10 stands out due to its combination of servo motor precision and pneumatic flexibility, enabling it to handle a wider range of carton sizes with high repeatability. The touchscreen interface with position teaching capabilities is user-oriented, offering simplified setup and fast transitions between carton specifications.

Its mechanical design mitigates common issues like carton deformation and jamming, frequently encountered in less advanced models. Pressure regulating systems and air speed controls ensure that the carton forming process adapts to different material thicknesses and box characteristics. These features yield higher uptime and lower maintenance intervals.

Moreover, the modular construction allows clients to request custom tape widths (50mm, 60mm, or optional 75mm), enhancing integration into bespoke packaging workflows. Enterprise buyers benefit from the combination of robust build quality, safety considerations, and ease of integration, positioning AUTOBOX10 as a competitive solution within its market segment.

Design, Adjustments and Maintenance of AUTOBOX10 automatic case erector

AUTOBOX10 automatic case erector features a compact footprint measuring just over two meters in length and width, with a height of approximately 1.4 meters, facilitating straightforward installation within existing packaging lines. The ergonomic table height of 650mm aligns with most conveyors, simplifying product transfer.

Adjustments on the machine include belt width control, carton carrier width, bracket height, pressure box guide plate height, molding positioning rods, suction cups, and carton push rods. These mechanical settings are designed for fine-tuning to accommodate various carton dimensions and material characteristics. Non-professional personnel are advised against adjusting pneumatic regulating valves or solenoid valve pressures to maintain system integrity.

Maintenance involves routine cleaning, lubrication of moving parts, verifying pneumatic pressure levels, and inspection of suction cups and belts for wear. The machine design incorporates ease of access for servicing, and the operator manual provides comprehensive guidance on adjustment sequences and safety procedures.

Scheduled maintenance reduces unplanned downtime and maintains product quality by ensuring the machine operates within optimal parameters. Moreover, the touchscreen control system supports troubleshooting through manual debugging modes, assisting technicians in diagnosing issues quickly.

Performance and Capabilities of AUTOBOX10 automatic case erector

AUTOBOX10 automatic case erector operates at a consistent rate of 10 to 15 cartons per minute, balancing speed with reliability. The servo-driven forming mechanism controls carton pickup, flap folding, and ejection with high precision, minimizing deformation and damage. Pneumatic actuators regulate carton feeding and positioning, adapting to carton thickness and ensuring smooth operation.

The machine accommodates cartons ranging from small to moderately large sizes, with adjustable guides and suction cup positioning to ensure a secure grip on the widest carton flaps. The pressure regulating solenoid valve maintains constant air pressure (~0.5 mpa), crucial for stable molding and suction operations.

Speed and pressure of cylinder movements are adjustable via dedicated knobs, providing operational flexibility and suitability for different packaging materials. The system’s servo position teaching function automates width adjustments, accelerating changeovers and maintaining cycle consistency.

AUTOBOX10’s performance is geared toward enterprise-scale packaging, providing a reliable solution that minimizes interruptions while maintaining high throughput and carton integrity.

Safety and Durability of AUTOBOX10 automatic case erector

Operator safety is a priority in the design of AUTOBOX10 automatic case erector. The machine includes protocols to immediately shut off power if any human body part becomes entangled in moving parts such as the conveyor belt. Power must be turned off before servicing mechanical components to prevent accidents.

The equipment’s controls prevent automatic operation unless both cylinder and servo origin lights confirm correct system reset, avoiding accidental startups. Emergency stop functions are integrated into control interfaces.

Durability is ensured through the use of industrial-grade materials for mechanical parts and wear components including belts, suction cups, and pressure plates. The machine is built to operate continuously in typical industrial environments, with resistance to operational stresses.

Authorized servicing and adherence to operator manuals are necessary to maintain warranty and product longevity. Unauthorized modifications are not supported and may compromise machine safety.

Environmental Impact of AUTOBOX10 automatic case erector

AUTOBOX10 automatic case erector supports sustainability objectives through reducing packing material waste by forming cartons accurately and consistently. This precision reduces the rate of carton rejection and product damage, contributing to less packaging material consumption.

By automating the carton erection process, the equipment also reduces human error and energy waste associated with inefficient manual packing. The pneumatic systems are designed for regulated air pressure to optimize energy use.

The machine’s modular design allows for easy disassembly and recycling of parts at end of life. Enterprises can integrate AUTOBOX10 into broader packaging systems focused on minimizing environmental footprint.

Buy AUTOBOX10 automatic case erector

The AUTOBOX10 automatic case erector represents an investment in efficient, reliable, and safe carton forming technology tailored for industrial packaging operations. With advanced servo control, precise pneumatic adjustments, and user-friendly touchscreen interfaces, AUTOBOX10 offers superior performance that enhances productivity and packaging quality.

To acquire this solution and elevate your packaging line capabilities, customers are invited to add AUTOBOX10 automatic case erector to their cart or request a personalized offer. Our team is prepared to assist with configuration details to match your operational requirements and ensure seamless integration.

Investing in AUTOBOX10 automatic case erector delivers measurable return on investment through labor savings, increased throughput, and reduced material waste — a strategic asset for forward-looking enterprises.